Product Overview:Spray drying is widely used in liquid forming and drying industries. It is suitable for generating powder and granular solid products from solution, lotion, suspension and paste liquid raw materials. Therefore, when the particle size distribution, residual moisture content, bulk density and particle shape of the finished product need to meet accurate standards, spray drying is a very ideal process.
Brief description: spray drying is a widely used process in liquid process forming and drying industry
Category: spray dryer
Detailed explanation:
Overview:
Spray drying is widely used in liquid forming and drying industries. It is suitable for generating powder and granular solid products from solution, lotion, suspension and paste liquid raw materials. Therefore, when the particle size distribution, residual moisture content, bulk density and particle shape of the finished product need to meet accurate standards, spray drying is a very ideal process.
Principle:
The air is filtered and heated before entering the top air distributor of the dryer, and the hot air enters the drying chamber uniformly in a spiral shape. The feed liquid passes through the high-speed centrifugal atomizer at the top of the tower body, and (rotating) spray into extremely fine droplets, which flow in parallel with hot air and can be dried into finished products in a very short time. The finished product is continuously output from the bottom of the drying tower and the cyclone separator, and the exhaust gas is discharged by the fan.
Features:
● The drying speed is fast, and after atomization, the surface area of the material liquid greatly increases. In the hot air flow, 95% -98% of the water can be evaporated instantly, and the drying time is only a few seconds. It is especially suitable for drying thermosensitive materials.
● The product has good uniformity, fluidity and solubility, high purity, and good quality.
● Simplified production process and convenient operation control. For liquids with a moisture content of 40-60% (up to 90% for special materials), they can be dried into powder products in one go. After drying, there is no need for crushing and screening, reducing production processes and improving product purity. The particle size, bulk density, and moisture of the product can be adjusted within a certain range by changing the operating conditions, making control and management very convenient.
Technical parameter table
Project/Parameters | Model:LPG | |||||
5 | 25 | 50 | 100 | 150 | 200-2000 | |
Inlet temperature ℃ | 140-350 self-control | |||||
Export temperature ℃ | ~80-90 | |||||
Water evaporation capacity (kg/h) | 5 | 25 | 50 | 100 | 150 | 200-2000 |
Rotating form of centrifugal spray head | Compressed air transmission | mechanical drive | ||||
Speed(r.p.m) | 25000 | 18000 | 18000 | 18000 | 15000 | 8000-15000 |
Spray disc diameter(mm) | 50 | 100 | 120 | 140 | 150 | 180-340 |
Heat source | Electric | Electricity+steam | Electricity+steam, fuel, gas | Solved by the user themselves | ||
Electric heating power KW | 9 | 36 | 63 | 81 | 99 | |
Length x width x height(m) | 1.8×0.93×2.2 | 3×2.7×4.26 | 3.7×3.2×5.1 | 4.6×4.2×6 | 5.5×4.5×7 | Determine based on specific circumstances |
Dry powder recovery rate % | ≥95 | ≥95 | ≥95 | ≥95 | ≥95 | ≥95 |
Note: Some parameters may be adjusted according to different materials during design, and the design shall prevail.
Changzhou Zhihong Drying Technology Co., Ltd. is located in the economically developed center of the Yangtze River Delta, Zhenglu Town, Changzhou City. It borders Shanghai to the east and Nanjing to the west, and is situated at the intersection of Hengshan on the Shanghai Nanjing Expressway. It is more than ten miles away from Changzhou Airport and train station, and the transportation is very convenient. The company is a designated production enterprise in the pharmaceutical equipment industry, chemical equipment industry, and food machinery drying equipment industry in China. The company has 60 categories and more than 280 specifications of products, with an annual output of 500 sets of drying, granulation, mixing, crushing, concentration, and extraction equipment, and its products meet GMP requirements.
The company's main products include pharmaceutical machinery, chemical machinery, food machinery, pigment drying machinery, and other products. The products have now covered various markets across the country and are highly favored and praised by domestic users.
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